Production Engineer - Polymer

• Design, devising efficient means to produce parts or products, supporting safety, quality and conferring with management to stay on budget and meet production deadlines. Key responsibilities and deliverables:
• Production know how: systematically focus on the Manufacturing process with Product structure design / Standardization of SOP/Process control & traceability / Operator training.
• Technical support: coordinate with the Mechanical engineer, actively taking responsibility of Technical specification & support with Raw material/Process exception/Final Inspection/Independent problem solving/Technical transfer project, etc;
• Continuous improvement: improvement with Safety/Quality/Efficiency/Capacity ramping up/ Cost down/value stream/Lean manufacturing from the process side

• Deep dive and understand product requirements: the product structure, equipment related, materials, estimation of potential risks.
• Documenting current production procedures and create Company standards to improve the efficiency of the Production Department.
• Verify whether workers operate according to SOP, equipment capabilities meet SOP, and the effectiveness of process training.
• BOM & Routine tracking, to identify any differences and adjust in time to ensure that each process route meets expectations, including equipment, personnel and materials. Analysis on new order requirements and provide the best quotation (BOM & Routine).
• Daily process maintenance to confirm the stability of process and product quality. Identify and implement continuous improvements to the Company's production processes.
• Solve quality problems in the production process and final inspection. Technical support for internal and external teams, especially for sales team. Assist in the evaluation of returned materials/products.
• Collaborate with Quality Department to identify and implement ongoing quality improvements.
• Maintain knowledge and technical expertise of current production best practices tools and techniques and implement them in a reasonable and responsible manner.
• Develop and implement production processes for new products, product enhancements and product changes. Install related fixtures and tooling, as required.
• Develop and implement enhanced production testing of products
• Minimize overall production costs while maximizing productivity.
• Collect, analyze, summarize and present production and process data, information and trends to management.
• Estimate staffing requirements, production times, and relative costs to provide data for operational decisions.
• Lead, train and develop the Production team.
• Develop daily and weekly production schedule(s) and follow up
• Maintain discipline, and build good team spirit within the department
• Feedback to other departments such as Quality, Engineering. Technical and Same & Marketing if any issues.
• Collection of production data, verifying, fine tuning and entering the ERP
• Maintain accurate production records for traceability
• Attend regular meetings and follow up on actions required (toolbox, Production, project).
• Submission of weekly and monthly report.
• Other ad-hoc report/project assigned by Rubber MFG Manager.

• Academic Qualifications
  • Bachelor's degree at least in major of rubber/polymer engineering:
  • Manufacturing Excellence/Lean six sigma practices is preferred
• Experience
  • 5 years or more experience with good background in Rubber industrial manufacturing
  • Good communication with English
• Competencies
  • Define specific competencies needed. (Examples: negotiation skills, programming skills, coaching, budgeting, problem solving etc). Look at the Leadership profile.
• Leadership skills
  • Excellent leadership skills and a desire to work in a team environment.
  • Initiative, diligent and responsible
  • Able to delegation of work appropriately
  • The ability to resolve problems in an efficient manner.
• Business
  • Resourceful and self-driven with a strong sense of commitment and urgency to meet set goals, objectives and deadline
  • Ability to interpret data and utilize
  • Ability to perform under stress and tight schedule
• Personal
  • Excellent in analytical skills, strong organizational and interpersonal skills
  • Successful application of health and safety practices
  • A complete understanding of manufacturing processes, thorough knowledge of engineering. scientific and other technical information relating to manufacturing processes.

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